Castlemakers is pleased to share the news about our SIA Foundation grant to create a Solar / Photovoltaic Resource Center for the community. The grant will be used to install and demonstrate a working photovoltaic system at our makerspace. The most visible portion of the system will be a solar awning, which has been designed to blend into the streetscape on Franklin Street.
Besides the hands-on working solar/photovoltaic system, which will show makerspace power usage & creation, Castlemakers will add resources and equipment to learn more on solar and photovoltaic technology. Besides the solar awning, we’ll have: – Projects to demonstrate photovoltaic creation for youth and adults. – Classes & sessions to help everyone to learn about the technology – Equipment to help with solar measurement & assessment – A reference library of books and materials.
There’s still a lot to do before everything’s in place; we’re currently designing , getting approvals, & purchasing equipment. But we’ve already started offering classes and will have projects in the next few months – including building a solar generator. We’re excited to help put a little more ‘green’ into the area by encouraging more solar power!
This week the International Space Station (ISS) has been broadcasting images using Slow Scan TV (SSTV) from the Russian portion of the station on 145.800 MHz. It’s relatively easy to pick up the signal if you have the right equipment and can calculate the time it passes overhead correctly.
This happens several times a year and will continue through at least June 26th, so we’re going to try receive and decode the image this coming Saturday morning at Open Shop. Overhead passes start 5:10 am, are about 90 minutes apart, and go through 1:22 pm local time. Stop by during our open hours from 9-12 am and you might get to see an image directly from the space station!
Last weekend we had our advanced micro:bit class that was cancelled last year due to Covid. Ian Girvan, one of our members, taught the class & everyone there learned a thing or two about the more advanced features of this IoT like device. The class was taught using v1.6 of the micro:bit, v2’s released last November are still almost impossible to find; versions are similar enough it doesn’t make a real difference.
Participants learned how to use a breakout board to connect lights, sound, & control a DC motor with a micro:bit. They even got the chance to use a light sensor & variable resistor as input to control a LED.
Our next class, coming up on May 29th, will be a ‘learning to solder’ class where folks make a little jitterbug robot that starts moving when the light sensor detects darkness. We’ll soon be adding a lot more light/solar projects and classes with some upcoming makerspace additions in the next few months.
Now we’re able to have classes at the Makerspace again, last Saturday there was a free ‘Intro to micro:bit’ class for anyone interested. It went well, with several attendees liking it so much they signed up on the spot for our next micro:bit class which will cover the device in even more detail.
This coming Saturday, May1st at 1 pm, we’ll cover using external devices with a micro:bit, including hooking up light strings, switches, and even a motor to the single board computer given to all 6th graders in Putnam County. This will be an all ages class however, the simple and powerful IoT like device can be programmed by anyone from 8 to 80. We’ll have everything you need for the hands-on class where you’ll learn to control a string of neopixel lights and no previous experience is needed. Learn more about it on our classes webpage.
We’re certainly excited about the new electronic equipment capability at Castlemakers, but the makerspace is not just electronics. One of our members, Dan, asked about making a bracket for his 2009 Triumph motorcycle to install an upgraded combination gauge for the stock speedometer & tachometer. We’ve only done a little aluminum machining, and it can be a very slow process, but if you don’t try you’ll never learn what you can do!
The original gauge included some warning lights, which he wanted, but weren’t part of the upgraded combo gauge so they were purchased separately. So Dan needed to create a new bracket design to hold the new gauge and lights.
I’ll let Dan take it from here: “I used Adobe illustrator to make a vector file of the shape I wanted, along with holes for mounting the bracket and indicator lights. I made a prototype on the laser cutter, and after a few small adjustments, we made the final version out of 3mm thick aluminum with the Nomad desktop CNC. There are still a few little tweaks I might make to get the spacing perfect (I ended up having to hand-drill one more hole for a button I had forgotten about), but I’m happy with the result. Couldn’t have done it without Castlemakers!”
Pointing out the new ping pong ball lamp in the Castlemakers window on Franklin Street is a natural follow-up after writing last month about the micro:bit in the window. It’s a great fun, low cost project built by one of our member with items found at the makerspace, except for the ping pong balls.
Recently several of us started experimenting with ESP32’s, a ‘system on a chip’ device that’s less than $10. I’m working on a squirrel proof bird feeder using an ESP32 with a camera for squirrel recognition, more on that later. This project is built however with an ESP8266 module, predecessor of the ESP32, which cost even less. The ESP8266 modules, bought some time ago for $4, are still quite capable having both wifi and a control channel built in. Ian, who’s known to build things for the heck of it, turned an ESP8266, a bit of leftover led strip lights, some 3D printing, ping pong balls and some glue into a flashy user controlled lamp!
There was mathematics involved in figuring out the right way to spiral the LED strip up the side for tight ping pong ball spacing, which depends on the diameter of the 3D printed cylinder. What’s also impressive is the built in web server. If you’re at the makerspace and logged into our network, type http://pingpong1.local to change the lamp pattern. Pretty darn impressive for a $4 circuit board!
We’re thinking about creating a class to help folks build these. If you’re interested stop by to let us know, post on this blog or send us an email.
It’s exciting to be able to offer classes again, even though with a reduced size and constraints due to Covid. Introduction to 3D Printing will be offered on January 23rd at 1 pm and our popular Introduction to Laser Cutting/Engraving on February 20th. We’re hoping there’s also interest in some micro:bit classes, refer to our classes page for more information.
We’ve continued to experiment, a lot, with the micro:bit since giving them away to youth in the fall of 2019. The micro:bit capability is still impressive for a device that size. In the window of our Franklin Street location you can see several micro:bit projects, including some that have been written about before.
One of the more mysterious window projects uses the micro:bit’s internal bluetooth radio. There’s been a micro:bit for some time that sends scrolling text and can control a string of lights and a rather loud alarm bell if the right text is sent wirelessly from another micro:bit to the window unit.
Hint: the words to send are obvious, it’s easy to program in MakeCode, and use Radio Set Group 1. It even works from outside! I’ll link later to some more detailed additional help.
This year we decided to pitch in and help Main Street Greencastle’s Santa in the Park project by making holiday ornaments to give away in Santa’s gift bags. We’ve held classes in making holiday ornaments before, so it seemed like a natural fit with one big difference. Instead of making 5-10 ornaments designed by class attendees, we needed to make 500 ornaments for the gift bags in 2 weeks or less!
3D printing the ornaments, which we’ve done in our classes, was out due to the time constraint. Recently I helped a local entrepreneur make his parts for a new product idea on our laser, creating a little over 150 pieces in 15 minutes. They needed to be extremely precise and were slightly smaller than ornaments, but that had me thinking this was the way to go. What we needed was a simple to engrave & cut design that could be done in a reasonable length of time.
A local high school student, Hyrum Hale, came up with design that with a few modifications we could use. Our first prototype in green acrylic looked nice but wasn’t really visible on a tree, plus enough acrylic was hard to find due to Covid. Getting it to engrave/cut quickly required additional work; size of the ornament, material choice & availability, laser settings, and laser bed calibration/set up all were factors that determined time per ornament, quality, and repeatability. Making 500 items of anything means you learn a lot!
Although the cutting/engraving time was still substantial, we made the deadline and are really excited for our first time doing this. There’s a few extras at the Makerspace if you’d like one. We’re also already thinking about a new design for next year…
One of our more prolific makers, Ian Girvan, recently created a 3D printer using mostly scrap parts found at home and at Castlemakers. It’s impressive, using old computer CD-ROM and DVD drives for their stepper motors and mechanisms along with a second hand computer power supply.
What a great way to learn about 3D printers, brings to mind how the first consumer level 3D printers were created in the early days of the RepRap movement. I’ve been watching in awe the last few months as he figured out how to make the old parts work, only buying a very few new items like the hot end. He’s detailed some of his work for us on this webpage, it’s definitely worth a look!
Thanks to a generous gift from the Walmart Foundation and our local Walmart Distribution Center, we’ve been able to build on our previous electronics experience and add to our capabilities. In September we received a grant to expand our electronics and single board computer/IOT equipment (like the micro:bit) at Castlemakers.
In the back of the makerspace we’ve added a new electronics workbench area plus will soon be adding more soldering equipment to teach people about electronic components, circuits, and their repair. For several years now we’ve taught a learning to solder course for youth and adults, plus often had youth programs where they can experiment with electronic devices. Not all of the equipment is in yet, but we can already now work with small circuit components and perform troubleshooting.
Part of our mission is encouraging new skills in the community through projects and hands-on classes. Are you or a group interested in learning more about electronics? Contact us, perhaps we can work something out for you or your group here at Castlemakers!