Subaru Indiana Automotive Tour

Some of the kids that went on the trip pose in front of a vehicle in their lobby. Photography is not allowed in the facility for group tours.

Earlier this month we arranged for a Subaru Indiana Automotive (SIA) plant group tour in Lafayette, Indiana.  The 2.3 million sq. ft. plant was officially opened in 1989, but has undergone some remarkable expansion the last few years to a facility that has now almost doubled in size. Cars were coming off the production line every 63 seconds when we visited; it will be under a minute by November.

We had 29 people sign up for the tour, which takes you through the stamping, robotic welding, paint, inspection, and assembly areas. Most of the tour is in the overhead catwalks, which offers a great view weaving between the 16+ miles of overhead conveyors hauling parts and vehicles. You get a chance to see body parts made from giant rolls of steel, a symphony of over 800 robots welding and assembling car frames and components, and then it all coming together into a finished product that’s driven off the assembly line. With over 4 million square feet of building space, we hardly saw it all but it still left both young and old amazed at how this small city of over 5000 workers creates  soon to be 390,000 drivable vehicles a year!

Thanks to SIA for allowing us to book the group & giving us the great tour. Everyone that could make it loved it and we seem to have enough interest to do other group tours in the future.

Model Rocket Build

The dooDad rocket fins are glued on the outside the rocket tube speeding assembly.
The dooDad rocket fins are glued on the outside the rocket tube speeding assembly.

For our end-of-July Castlemakers Kids project, we built model rockets to be launched in August. Nick Adams led the group in building the FlisKit dooDad model rockets, a good rocket that first timers can get assembled in less than 2 hours. It uses laser cut basswood fins that are assembled on the outside of the rocket tube, making it easier to put together in a short period of time. The basswood fins (vs. balsawood) reduces the chances of fin breakage – they are quite stiff!

The kits were simple enough for first time builders to figure out the assembly. In the background some parents discussed more elaborate designs.
The kits were simple for first time builders. In the background parents discussed more elaborate designs.

The build was also our first class/event in the new Castlemakers makerspace in downtown Greencastle. We’ve got a lot to do before it will be open for use as a makerspace, but it’s a great location that with some tables and chairs worked well for the model rocket build. With our laser cutter/engraver on order for the makerspace, I kept eyeing the fins on those rockets thinking that soon we’ll be able to make those…

The rocket launch for these (and others) will be at Big Walnut Sports Park in Greencastle on August 27th from 3-5 pm. Feel free to join us on the east end of the park, near the Frisbee golf course.

A special thanks to Nick for doing all the research into model rocket kits for first timers, the donation of kits to our group, and his time in helping everyone build the kits!