All posts by chris

Amateur Radio, Making, STEM

Amateur Radio Convention

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Dayton Hamvention Slow Scan Video Transmission from Balloon at 1000 feet
Dayton Hamvention Slow Scan Video Transmission from Balloon at 1000 feet

It’s that time of year again when amateur radio operators, descend upon Dayton, Ohio for the annual Hamvention. This weekend (May 15-17th) in and around Hara Arena 25,000 people or so will be there to learn things at seminars, buy, and swap things. This is the biggest event in the Midwest for folks interested in making anything electronic – although the focus of the event is on amateur radio. But if you’re interested in making things, especially electronics, someone will be there selling what you need (or what you want!). I’ve seen everything from electronic kits to build almost anything to Geiger counters, it’s an amazing gawkfest that even includes some military surplus (I remember the collapsible towers were a big item, literally, several years ago).

While you’re there it may be worth a stop at Mendelson’s Surplus in downtown Dayton to check out the 6 floors of surplus ‘stuff’ in their main building (their website doesn’t do the place justice). And of course the USAF Air Force Museum, which I’ve written about earlier, is a great stop to make it an awesome STEM weekend – that’s worth a trip on it’s own.

This Friday we’ll be doing a 3D printer demo for a class at Tzouanakis intermediate school in Greencastle to show them how math is used in making 3D models and prints.  Will also be bringing the Printrbot printer to our next general Castlemakers meeting, which is being set up for late May.

3D Printing, STEM

Making Persistence

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raspberry pi case 3D print
3D printed Raspberry Pi camera case that will be used with Octoprint to monitor/control a 3D printer.

One of the things that makers (and good entrepreneurs) have is persistence. It’s a basic part of the DIY (Do It Yourself) culture, you don’t give up even if you don’t know exactly how to do it. A fair amount of uncertainty and vagueness are expected, you simply believe it will work out in the end. Even if it doesn’t work the first time. Or the second.

I’ve been going through a lot of that in building a 3D printer the last few months. Picked a kit versus a fully assembled so I’d learn more about how they work. But have to admit, there has been several times that I’ve felt like throwing in the towel. Even with good documentation it’s hard to cover every possible wrong step. And the technology is still… ‘developing’…

What has been a key has the online 3D printer community. When I had a problem with a z-axis nut that wouldn’t fit, others with the problem confirmed that grinding off some metal would fix it. When my first prints had problems and I posted a picture of the problem, I had detailed suggestions on what to change in the software parameters within 30 minutes of my post!

But writing out detailed questions and getting answers still takes more time than talking in person. While I love the sheer number of people you can reach with an online post, it still has some disadvantages versus talking to an expert in person or sharing what you’ve learned with others directly.

A local community of makers could help that. There are at least 3 other groups of people here in Greencastle using 3D printers that I know of and I believe there are more. We need to create opportunities for people to share their experiences and help the knowledgebase to grow.

Castlemakers as a group is exploring some events to do exactly that, including a local competition for 3D printers and designers. If you have an interesting in helping, please contact Chris directly or send an email to chris@castlemakers.org .

 

Greencastle's Makerspace, Making

Device Un-making

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Castlemaker youth disassemble things.
Some of the devices disassembled Sunday afternoon. The speaker was popular for the magnets & crossover network (“Looks cool!”), but what got early attention was the VCR guts.

Last Sunday afternoon we had a winter (indoor) version of our ‘un-making’ events. Thanks to folks that brought things: the VCR was a huge hit for the motors, gears and moving mechanisms inside and was the main star until the LCD TV showed up! We gained lots of new motors, gears, lasers, & magnets for future projects.

Disassembling a flat panel TV.
The LCD TV that Brian brought was a huge hit.
Cuisinart Chopping
Sometimes you just have to use a hammer…

I was a bit surprised in all the interest in the circuit boards. Several kids starting using pliers and cutters to get capacitors, coils, and heat sinks off – it quickly spread from there (hope everyone checked pockets before the wash!). Found a soldering iron, which was a hit, but next time we’ll bring desoldering tools and more soldering irons. With the obvious interest in (de)soldering and the questions they asked, we’ll definitely do some soldering/electronics in a future session.

We’ve already gotten an offer for a barcode scanner (great laser in those!) and with a few more circuit boards to tear apart, so we’ll have another un-making session soon. Plus they only tore apart one speaker and with warmer weather coming up, I’m thinking we need to make a garden hose/ speaker water stream reverser…

Making, STEM

Indoor Castle(un)maker Meeting

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things that we can tear apart to see what's inside
Come on, admit it!! You’ve always wanted to know what’s inside this stuff… and at our next meeting you can find out!

For our March 8th meeting we’ll be dismantling DVD players & chopping up Cuisinarts. Goal is to find out what’s inside electronic & mechanical devices, toys, and appliances.

We’ll be meeting at 605 Crown Street on Sunday March 8th at 2pm. Bring anything that you have a burning desire to find out how it’s made. Or to destroy (“deconstruct” for you food network folks out there).

Anyone is welcome to join us!

Note: 3/1 meeting has been cancelled due to the snow.

Making, Robotics, STEM

Brushbot Build

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Write
Some of the kids try to figure out the effects of toothbrush bristles, we had 3 different designs and a few added toothpick stabilizers. Several tried 2 vibrating motors and different sized batteries, which could change the Brushbot’s path and speed.

Our Brushbot build this last Sunday turned out well. This is a popular kids project, to the point now where you can even buy kits to make them. We did it the old fashioned way with a toothbrush, pager motor, battery and double-sided tape.  Thanks to Dollar Tree and a bulk order of motors from China, they cost less than $1/piece and many of the kids made them with their own toothbrush!

testing brushbots
An old hexbug track made a good testing course for the Brushbots, although several kids also used notebooks and other obstacles on a large flat table to make a track to test different Brushbot configurations.

If you’re like many parents looking for summer opportunities for your kids, this coming Saturday February 21rst, the 26th Annual Summer Camp Fair will be going on from 11-3 in Indianapolis at the Fashion Mall. I try to keep the events page updated with other regional STEM opportunities, if you hear of something you feel others would be interested in let me know.

Also a few of the adults have started building a Robobrrd, a felt-covered interactive robotic bird made of popsicle sticks that uses an arduino micro-controller. At this point it’s still for adults (or older kids) as we figure out how it could best be made by the larger group. Feel free to join us, you’ll be helping other kids down the road. We’re meeting on Tuesday nights at 7 pm, 605 Crown Street at least through March. Again you can always check the events page.

Making, Robotics

Brushbot Meeting

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Brushbot prototype
Brushbot prototype for this Sunday’s build project. Links on how to make them and other modification tips are on our Robotics page.

This Sunday we’ll be making Brushbots using a toothbrush, vibrating pager motors, and a battery. We’ll have a small racetrack to test them, so be thinking about how they can be modified to be more stable along with what kind of bristles would work best and how to steer them.

A very short video of the prototype in action you can view here.

Anyone is welcome to join us, we’ll be meeting at 605 Crown Street at 2 pm on Sunday February 15th.

Greencastle's Makerspace, Making, Robotics, STEM

January Meeting Update

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Henry's solar car gets ready to take on the Cubelet built robot. Rebecca shows Cam how the sensor on the back causes it to run away from your hand.
Henry’s solar car gets ready to take on the Cubelet robot. Rebecca shows Cam how the sensor on the back causes it to run away from your hand.

At our first meeting of 2015, the kids brought in things they got or made over the holidays. There was a pretty wide range – from Ryan’s “Cool Circuits” and Boyd’s Tinker Crate (creative building/experimental kit in-a-box that comes monthly) to an owl pellet (no, Eli didn’t ‘make’ that!). Very encouraging seeing all of the other STEM related things they brought and all seemed to have a great time showing them off and trying them out.

We talked about some upcoming projects: Brushbot parts are on the way, watched part of a short demo reel on Robobrrd, and discussed a couple of different paper air rocket launcher options we could build. Based on the votes we’ll try to do both of the latter two, but both are still early in the planning stages.

Lego Robotic Catapult
Clay demonstrates the Lego catapult that he and his dad built while Alice, who built the wooden Ferris wheel, looks on. The catapult uses a Lego Mindstorm controller to voice activate projectiles, which were seen flying around the room frequently.

We’re going to prototype the Robobrrd first, it looks like fun project that could involve both young and older kids. It’s a robotic bird made out of popsicle/craft sticks, felt, glue, servos, and controlled by an Arduino controller – there’s lots of options and a good open-source community behind it. Several adults (and a DePauw student that’s volunteered) will be building the prototype on Tuesday evenings. Let Chris know if you’d like to participate or help.

We also briefly discussed the catapult build and developing a more regular schedule given the problems last month of finding a regular time. For now we’re going to meet on Sunday afternoons at 2 pm, working on a project every 2 weeks and a more general meeting once a month. Our next meeting will be February 8th and will be either the Brushbot build or work on the big trebuchet. After the meeting most of us walked down to the Brickmania  Lego event at City Hall.

Making, STEM

2014 in Review

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Mark Evans talks about the 4H robotics workshop he attended and was planning to bring to Putnam County. Below the screen you can see several examples of the Area 30 Robotics Club robots that they have built. The Castlemakers November event included speakers from the DePauw Robotics Club, Putnam County 4H, and the Area 30 Robotics Club.
Mark Evans talks about a 4H robotics workshop he attended and was bringing to Putnam County. Below the screen you can see some of the Area 30 Robotics Club robots they built. The Castlemakers November event included speakers from the DePauw University Robotics Club, Putnam County 4H, and the Area 30 Robotics Club.

With everyone being so busy for the holidays, December is a good time to reflect upon what’s occurred during the last year.

Personally I’m encouraged by what all happened in Putnam County related to making things. There were many others besides Castlemakers involved: Area 30 expanded and won their Robotics competition, TZ started a cardboard creations making club, Putnam County Library started a summer making series, DePauw Robotics club hosted a making event for area kids, 4H held a robotics workshop … the list could go on and on. Castlemakers grew too, a lot of it is in our blog, but even that didn’t cover it all.

We don’t have makerspace/fab lab yet locally but I wouldn’t be surprised to see one in 2015. And the physical space/equipment shouldn’t be the main goal anyway IMHO, that’s only one of the tools that can help. That can be a ‘build it and they will come’ kind of goal.

It’s more about getting kids and adults to learn-by-doing; some often call it a Do-It-Yourself (DIY) culture. Actually, I’m going to rephrase the DIY and instead call it DIO – Do It Ourselves! To me the real goal should be creating, making, and innovating things in our community. Developing and using the skills that you have, along with sharing them with others.

Then everyone gains; harnessing one of the strengths of teamwork and groups. Infusing a culture of learning into our youth and adults; that way you’re better prepared to face challenges & issues that you may not know how to solve. Maybe too just to have some fun while working on something… or maybe even creating new things that can help others.

Castlemakers reached an important milestone in 2014: we formed a working group to create an official organization. The ‘Knights of the Castlemakers’ met and agreed to do a filing with the state. And as a January update, we’ve got our articles of incorporation accepted by the State of Indiana. We’re not a 501c3 yet (the IRS makes that decision), but we’ll be working on that in 2015.

Greencastle's Makerspace, Making

Tabletop Catapult First Build

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castlemakers tabletop catapult build
Cutting 2×4’s for the catapult base and throwing arm.

This afternoon we built our first round of table-top catapults. A great turnout and thanks to the parents that helped out. With 15 kids there we ended up with 4 groups building a ‘quick and easy’ wooden catapult… well sort of. Like many projects there were some imperfect/missing parts and since we hadn’t tried the plans almost everyone made modifications. But we were able to get all 4 launching racquet balls in a couple of hours and I heard lots of ideas on how to improve the design.

catupult throwing arm tensioner
Trying to figure out using bicycle tube tension versus the bungee cord tensioner far group used.

Learning to use hand saws seemed to be a big hit with the kids, everyone that wanted got to try a back saw or the hand rip saw. I heard several kids comment that they could see why adults like using the power saws! Everyone also got to drill and use power screw drivers to assemble the 2×4’s. We tried both bungee cords and some bicycle inner tubes for the throwing arm. No clear winner with the designs we had, more experimentation is needed for the throwing arm tensioning. One thing we learned, the cup that holds the ball makes a difference – if it’s too deep the trajectory of the ball changes.

castlemakers catapult testing s
Group shot outside of all the kids where we tried the catapults.

I’ll put additional pictures on our catapult project page later & more comments on what we did – the one we built today was based on an Instructables project. It turns out some of the dimensions were wrong and the lengths didn’t add up correctly. But that’s part of the learning, how to adjust when things don’t work and to figure out a way to make do with what you have on hand.

Although the hydroponics group wasn’t there today, they do have sprouts and will be moving them to their float tank soon. Special thanks today to Bob Hershberger for letting us use the Robert Bottoms (Southside) Community Center & to Brian Cox for getting the wood.

Next up for the Catapulters – table top torsion catapults for comparison purposes. And of course the larger group build: the Behemoth trebuchet. We now have a stack of 4×4’s to start cutting mortise and tenon joints along with a trailer for the big one…

Robotics, STEM

Robotics Competition Overview

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Kicking off our Make it on Mondays series we have arranged for a brief overview of 4 common robotics groups; VEX, Lego, FIRST, & SeaPerch, including what some of the local Putnam County programs are doing.

Area 30, Putnam County 4-H, and the DePauw Robotics Club will be there talking about what they’re doing with Robotics, along with some information about other regional competitions. If you’ve heard about VEX kits or Lego Mindstorms in Putnam County;  or maybe just heard/wondered what is FIRST Robotics or SeaPerch from friends in other parts of Indiana, we’ll try to have some more information for you at this event.

This will be an open question/sharing session at the end, so if you have information you’d like to share about other Putnam county robotics groups please let us know or simply show up and share it with everyone! We’ll be meeting in the Community Room at Area 30 next Monday November 3rd at 7pm where you can see one of the robots that have competed at regional events.