Thanks to a gift from SeeMeCNC in Ligonier Indiana, we’ve been able to donate an extra 150 face shields to Putnam County Hospital in case they’re needed for a Covid-19 case surge.
Last month we started making face shields for those that needed them, but 3D printing can be a slow process. You can do some things to speed up/optimize print time, but if you need a lot of something it’s often not the way to go.
Steve Wygant at SeeMeCNC/Blackpoint Engineering, who makes 3D printers and designs plastic injection molds (among other things) recognized that problem and did something. Within hours he took an open source face shield headband design used in Europe and turned it into an injection molded piece. Then they took their in-house machines used for 3D printers to make headbands and face shields for others. They even started gave away cases of the injection molded parts to groups like Castlemakers who were making and donating face shields in their local community.
We took their headbands and then created face shields by cutting overhead transparencies and report covers to make the shield. Thin clear plastic is in short supply everywhere! Our lasercutter works well to cut overhead transparencies quickly, but the slightly thicker clear report covers us a material (PVC) that’s not safe to lasercut. For those we developed a template we could use with our Cricut Maker. I’ll add some details on our covid-maker webpage.
Our blog posts have been running behind lately, but we’ve been busy the last few months. We’ll update with some older entries since like many folks we’ve had more ‘stay at home’ time with the COVID-19 mess that’s been going on.
Even though we’ve stopped having public events since mid-March, there have been things going on inside (using recommended guidelines). Our main 3D delta printer has never been worked so hard in such a short time since we got it 3 years ago.
The picture to the right has some examples of what’s been made there to help first responders and others with the COVID-19 battle. We can’t make things in large quantities, but we can fabricate and adjust quickly – plus worldwide the makerspace community has rapidly stepped up to help people where they can. Longer term existing manufacturers will and are already starting to fill the gap, but it sometimes helps to do locally what can be done until the gap is eliminated. We’ve got a special webpage with some local covid making projects in Putnam County and more details about how the face shields, face masks, and ear savers can be made.
The PCMI started in 2018 from internal discussions about the technology gap in rural communities and how to get more folks interested in technology and coding, especially youth. PCMI was born after seeing a demo of the BBC micro:bit at the 2018 Hackathon in Indy – it seemed like a potential solution! Thought why not put a simple-to-use single board computer, in this case a micro:bit, into the hands of Putnam County youth so they could learn and use them?
After researching the micro:bit further and writing a Techpoint Foundation for Youth grant to get 10 for first hand experience in our CoderDojo, we decided to use a variation of what was done in the United Kingdom. We would give them directly to all 6th graders in Putnam County. The device is already being used in some US school systems, including NYC’s Computer Science for All and some Project Lead the Way classes, but with Indiana’s computer science curriculum under revision we were hoping for a quicker jump start so folks could recognize the significance of physical computing and that it doesn’t have to be difficult!
Luckily for us the Putnam County Community Foundation understood the importance and was willing to fund our idea. All four school systems were also willing to help – so we’ve been rolling out micro:bit kits to the 6th graders in Putnam County during October. Our last distribution, to home school kids at Putnam County Public Library, is on 11/4 and we’ll also be having a community session for parents and anyone else interested at Ivy Tech Community College in Greencastle on Monday November 4th at 6:30 pm. Seeing the excitement of the 6th graders getting and exploring their devices has been a real treat!
It started at our Intro to 3D Printing class – Ian who had found us through an Internet search, was interested in makerspaces & signed up for the class. Since he hadn’t seen the makerspace before, gave him a tour afterwards. When showing him our desktop CNC machine, discussed how it was possible to do a printed circuit boards (PCB) but we hadn’t yet tried it. His eyes lit up as he mentioned creating some circuit boards that were sent away to get made. It wasn’t hard to quickly come up with a project.
With a lot of micro:bit work at Castlemakers because of the Putnam County Microcomputer Initiative (PCMI) lately, creating a micro:bit accessory board seemed like a great choice. At our model rocket class in August we tried to launch a micro:bit board to measure acceleration, but the lack of a small battery & SD card prevented it.
After talking through the features wanted on a board, Ian quickly did a PCB design that became our first test of using the desktop CNC to make an electronic component circuit board. It machined great, but we also learned there had been some assumptions and spacing errors we hadn’t thought of. That’s when DIY makerspace mentality paid off – instead of waiting 10-12 days for another firm to make a new circuit board, after the design change we made the new design in less than 15 minutes! The desktop CNC is really a great tool for testing and making prototypes.
Two bigger events this month: a model rocket launch locally & Makevention in Bloomington. After the model rocket building class in late July, we had a good crew come out for the August rocket launch at Big Walnut Sports Park. Like last time, after the first few launches from the class participants, some of the older ‘rocketeers’ started pulling pretty interesting designs to shoot skyward. Hopefully Nick eventually gets his rocket back.
Also always enjoy participating in Makevention at the Monroe County Convention Center, we had a good crew to help at the booth. It seemed bigger than ever, heard an estimated 1200-1500 people; do know all day there was a steady stream of folks playing our Putt Putnam County mini-golf holes.
Makevention is an event where people show off things they’ve made, demonstrations of creative making, hands-on exhibits, and workshops. This year for example you could learn how to make chainmail, try your hand at soap-making, learn how to pick locks, and make reusable shopping bags out of old clothing. This year there seemed to be more puzzles and puzzle making; the traditional amateur radio crowd was there of course, along with quite a few robots and robotic devices.
Besides the mini-golf holes Castlemakers had model rockets, Raspberry Pi projects, and some micro:bit things we’ve been making. We got lots of questions about the makerspace and Greencastle. Thanks to Bloominglabs for the good location, their volunteers, and of course Jonathan, Brian, Alice, Bella, & Rebecca for the booth help.
July 20th we participated in the 3rd Annual Indiana Youth Hackathon in Indianapolis. This was the 3rd year our CoderDojo attended and this time, several of us were volunteers also. The 2019 event was bigger than ever, even people from the CoderDojo and Raspberry Pi Foundation flew in from California to attend. The CoderDojo movement, which started in Ireland, is now in 102 countries and is an international organization. Many people don’t realize Indiana has more CoderDojos than any other state in the US!
Attending a ‘hackathon’ might sound a little intimidating to some, but it’s really a fun event where kids can meet, work with other kids (and adults) to learn and show off their computer coding skills. While there are judges and trophies involved, most of it is a non-competitive event where you can learn and ‘show off your stuff’ to others. Giveaways (and there were a LOT), t-shirts & stickers, free food… no wonder there was a waitlist to attend this year.
There were also drop in sessions – for example a morning session for adults wanting to learn more (CoderDojo 101 for Parents) and an afternoon session called Moonhack. Moonhack was a challenge/task to program a lunar buggy to travel across a lunar surface (that day was the 50th anniversary of the lunar landing after all) in Scratch or Python with lots of volunteers there to help them complete the coding. Parents 101 was as it sounds, a session to explain CoderDojos and answer questions. We even had a few that were interested in starting one where they lived.
We often get questions about when to visit Castlemakers; the best place to start is our events webpage. You can drop in during Open Shop or also attend one of the events listed.
For people not familiar with makerspaces, they may not realize everything going on. For example, limited ‘retail’ hours (what we and other makerspaces often call Open Shop time) reflect the volunteer nature of them. There are lots of passionate people and activities going on outside those times, often working individually and with other organizations.
For example, in the last 2 months Castlemakers worked on a number of youth-oriented events not listed on the webpage or on social media. Just a few weeks ago we were out at Heritage Lake working with over 50 kids at Putnam County Kids Count helping younger kids build and test catapults, then the older ones build and fly tetrahedral kites!
Another outreach event involved 2 other organizations in early May: Castle Arts and Putnam County 4H. Thirty North Putnam School Corporation 4th graders came to downtown Greencastle to learn about computer coding. While one group learned and used a robot at the 4H office to sort and count chips, the other group was at the Makerspace.
Christian Destremps did a fabulous job teaching them algorithms/coding around the corner at the 4H office using Lego EV3 kits built into a color chip sorting robot. Castlemakers helped with assembling his robot design and 3D printing bins to catch the different colored chips.
At the Makerspace we showed them how coding is used in 3D printing, laser cutter/engraving, and CNC machines. One section saw the coding (G-code) in action with our makerspace fabrication tools. At the same time the other section programmed a micro:bit, a small micro-computer board, using a block-based coding editor.
It really demonstrates what can happen in our community when different organizations pool their resources together. You’ll be hearing a lot more about the micro:bit board in the next few months here in Putnam County.
Our downtown location gives us a great opportunity each month to participate in Main Street Greencastle’s First Friday. Each month we not only have ‘open shop’ to share what’s going on inside the Makerspace, but also try to have some themed making events that folks can see / participate in.
This month Main Street was promoting a luau theme – so making a carpet tube palm tree and some Tiki heads were naturals. The Moai head printed on our Rostock Max 3D printer inside was so big that it took nearly 11 hours to finish; although started at noon I’m fairly sure no one else saw the finished print Friday night.
Saturday we had the 2nd of two adult classes this month, the first a week earlier was an updated Photogrammetry class like what we taught in the fall. Great class, Rebecca Kerns did an excellent job where we showed folks about using Agisoft’s Metashape (formerly Photoscan) & 3DFlow’s Zephyr. A few folks hung around afterwards, we did a cellphone video of a model car that was converted into a computer 3D model.
The second class, on installing and using Solar Power, was taught by Ed Kirkpatrick – who had more experience than all of us realized! He offered to talk about his experiences with installing the solar panel system on his house, but it turns out he’s been working with different solar systems for years! Starting with R-values and how they save energy, he then covered some of the passive systems he’s built, including heating rocks/walls and solar water heaters.
But most of the talk was on photovoltaic panels. Ed has a 3000 watt system at home he’s upgrading to 6000 watts this summer. And is involved in ETA‘s solar installer certification program. He not only covered the correct way to survey for and install panels, but also different kinds and cost trends. We even got into batteries and storage systems. The group had lots of questions which were answered, then finished up by going outside and using a Solar Pathfinder to do a solar site survey in front of Castlemakers. Thanks for the great class Ed!!
A lot of folks don’t realize that world’s largest 3D printing meetup is held right here in Indiana. This year several of us went to the 2019 Midwest RepRap Festival (MRRF) in Goshen Indiana – and it exceeded expectations. It was impressive in a number of different ways, from the 3D printing ‘names’ and prototypes that were there to the number of innovative ideas that people were trying and showing off. You could describe it as a Maker Faire just focused on 3D printing.
This is not a Midwestern or even just a USA event. I talked with firms from Britain, China, Czech Republic, Israel, and I’m sure other places I don’t remember. You could learn about products directly from the manufacturers present, then walk over a couple of aisles to someone that was using their parts in a 3D printer they had built.
And the really exciting part was being able to network with all of the interesting people and the things they brought. From a school built/designed concrete printer to a home-built printer designed to print outdoor 4-5’ tall artistic spires (which lit up from internal LEDs), innovation was everywhere with tables of folks showing off what they had made. Filament mixers to create multicolor prints? Stopped counting, too many. Continuous 3D printing on a belt? There & being open-sourced. Even someone rebuilding 3D printers & shipping them to underdeveloped countries.
It was actually hard to get around, between the massive crowd and number of Youtubers that were there making segments for their online channels. Sure many printers & prints were complex and daunting. But there were also tons of simple ideas like an enclosed 3D printer case using a food dehydrator to keep things warm & humidity low.
Definitely won’t miss next year & started planning our table for the annual event. We’re discussing 3D printed R/C cars for the race & perhaps Rob will bring out one of his 3D printer designs for next year…